The Source of Success
At Porvair Sciences we pride ourselves in responding to customers looking for custom solutions. From own branded products, dedicated labelling or unique plate design to support specific research or process technology, we offer expertise and excellence every step of the way. With state-of-the-art facilities and over 70 years experience at our disposal, we take ideas and turn them into real world solutions that meets the needs of your business and your customers.
Injection Moulding
Thermoplastic injection moulding is a fast and cost-effective approach to rapid prototyping and small to medium end production runs. From concept to finished product, we offer the entire product development and production processes:
- Research and development
- Design of tools, planning of systems and assembly lines
- Modern, fully automated production
- Customer-specific packaging
- Comprehensive quality assurance and management system
- Global network of storage and customer service sites
Construction & Project Planning
- CAD-assisted product development in 3D
- Filling simulation with mould flow
- Design of injection-moulding tools
- Prototype development
- Automation projection
- Individual systems planning (complex assembly lines)
Production
- Expertise, experience and technical knowledge of injection moulding
- Wide range of materials
- Metal inserts
- Multiple cavity injection moulding
- Modern, fully automated production system
- Defined production conditions (germ count, particle count, air pressure, temperature, humidity)
- Production under clean room conditions (laminar airflow) possible
Post Production
- Surface functionalisation
- Radiation sterilisation
- Ultrasound welding
- Laser joining technology
- Barcoding / labelling
- Individual printing (lot number, expiry date), e.g. with pad printing, screen printing or ink jet
- Production of customer-specific kits
- Customer-specific packaging and assembly
Quality
- Certification according to ISO 9001
- Camera-assisted in-process control (IPC)
- Statistical process control (SPC)
- Highly accurate measuring machines
- Customer-specific product test plans
- Traceability from raw material to end product
- Raw material test
- Continuous quality training of employees
- Standardised hygiene and clothing regulations for employees and suppliers
